Nova Waters Case Study
Establishing continuous power quality and cost-per-bottle visibility across automated bottling production lines.
Introducing Nova Waters
Nova Waters, a prominent bottled-water manufacturer in Riyadh, has taken an important step towards smarter energy management and more sustainable manufacturing operations. In a production environment where equipment operates continuously, clear visibility into electricity consumption is essential for controlling costs, improving operational efficiency, and supporting long-term sustainability goals.
The Challenges
Continuous Operating Costs
Bottling lines run 24/7. Without localized metering, pinpointing specific machinery inefficiency is near impossible.
No Cost-Per-Unit Data
Traditional monthly utilities bills could not separate general facility power from true bottling production line energy metrics.
Power Factor Uncertainty
Heavy inductive loads create significant reactive power, risking utility penalties without continuous active correction.
The IoTech Solution
Through the deployment of Eniscope and supporting monitoring solutions, IoTech is helping Nova Waters track electricity use in real time, monitor power factor, and understand the energy cost associated with each bottle produced.
- 01 Real-Time sub-metering on key bottling circuits.
- 02 Automatic extraction of real-time power factor analytics.
- 03 Integration of flow metrics to generate live cost-per-bottle data.
Key Outcomes
Real-Time Electricity Monitoring
Total transparency into exact power flow 24/7 across primary factory production zones.
Cost Visibility Per Bottle
Direct association of kilowatt-hours consumed per physical case of water produced.
Direct association of kilowatt-hours consumed per physical case of water produced.
Continuous safety oversight ensuring high efficiency and zero utility penalty tariffs.
Data-Driven Decisions
Precision engineering scheduling adjustments based on raw operational demand curves.
1.8-Year Payback Period
A remarkable project self-funding timeline demonstrating outstanding financial ROI.
Net-Zero Foundation
Establishes accurate base metric profiles crucial for global zero-emission compliance.
Project Conclusion
By turning real-time electricity data into actionable operational insights, Nova Waters can identify inefficiencies, optimise energy use, and make better-informed decisions about future energy-saving measures.
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